The PBA Quality Promise

We build guns the right way with quality-assured components.  We do not take shortcuts.  We do not accept “good enough”.  We check our own work and then check it again.  We promise that we will never (ever) ship non-conformant or non-functional product.

How can we live up to this promise?

We are process engineers, LEAN experts, certified Six Sigma Black Belts, metrologists, and quality control/assurance experts.

Every person who touches a gun or component at PBA has successfully completed the School of the American Rifle (SOTAR) Master Armorer and Gunsmithing course under the incredible instruction of Chad Albrecht.

We understand the way the AR platform works.  Because of this, we know how it fails.  And we have designed our processes and quality system with laser focus on these points of failure.

Our stringent quality standards allow us to confidently build high performing and robust guns.  We know that any one of our products will work, before it ever sees a live round.  But we don’t stop there.

Every BCG, assembled upper, and assembled lower is live fire tested.  This is a non-negotiable part of our Quality Assurance.  If you don’t want us to test fire your build, go somewhere else.  We will not compromise our standards or our reputation for vanity.

When it comes to PBA assemblies, we will never ship a product that doesn’t work, because we make sure every product works before it ships.

We Start With Good Bricks

The direct impingement AR is a beautiful system and it is very robust: it really wants to run and you have to do a lot to screw it up.  Any one thing out of whack probably won’t disrupt the function.  But when you have a several things that aren’t quite right, things go downhill.  We understand that tolerance stacking is critical to efficiency, reliability, and safety.  And we focus on the attributes of every component that can upset the ideal performance of the weapon system.

We begin our Quality Assurance before we even make a purchase.  We only source parts that meet or exceed Mil-Spec materials, finishes, treatments, and testing standards.  The vast majority of aftermarket components on the consumer market don’t even come close to meeting Mil-Spec standards.  By adhering to a Mil-Spec minimum, we ensure durability and reliability of every component from a material science perspective.

Once we have identified acceptable components, our incoming Quality Control processes take over.  We gauge and inspect every critical component, before it makes its way into our inventory.  This ensures that every component at hand will be dimensionally conformant, in and of itself.  It ensures that any interfacing components are safe and efficient as a system.

Then We Build It Right

A house isn’t sound because you used good bricks to build it.  You have to build it right too.

We have meticulously-designed our build processes.  Our processes ensure consistent execution and quality by design.

We document everything:

  • We can tell you when and from which supplier we purchased every single component in any build or kit, from roll pins to receivers.
  • We know who inspected and gauged everything as part of our incoming QC.
  • We have batch records for every build that ensure correct assembly, gauging, inspection, and testing.  We can tell you who built it, when, from what, and quantify how well everything fit together.
  • We take photographs and video of critical points of inspection and testing.

Our 82 Point Technical Inspection

If you purchase an assembled upper and an assembled lower from Para Bellum Arms, each combination will undergo an 82 point technical inspection.

Barrel

Component ID Description
Chamber BAR-1.1 Throat Erosion Gauging
BAR-1.2 Headspace Verification (extension gauge)
Muzzle BAR-2.1 Inspection (crown, threads)
BAR-2.2 Muzzle Erosion Gauging
Gas Port BAR-3.1 Gas Port Diameter
BAR-3.2 Gas Port Location
BAR-3.3 Gas Block Journal Diameter
Bore BAR-4.1 Bore Straightness Gauging
Profile BAR-5.1 Barrel Profile

Bolt Carrier Group

Component ID Description
Bolt BCG-1.1 Visual Inspection (damage and finish)
BCG-1.2 Cam Pin Bore Diameter
BCG-1.3 Extractor Spring Pocket Diameter
BCG-1.4 Bolt Face Diameter
BCG-1.5 Bolt Firing Pin Bore Diameter
BCG-1.6 Bolt Tail Diameter
BCG-1.7 Bolt Shoulder Diameter
BCG-1.8 Marked "MP" per TDP
BCG-1.9 Bolt Magnetization
Ejector BCG-2.1 Visual Inspection (bevel)
BCG-2.2 Ejector Spring Strength
Extractor BCG-3.1 Visual Inspection (ramp)
BCG-3.2 Extractor Claw Sharpness Test
BCG-3.3 Extractor Groove Width
Gas Rings BCG-4.1 Visual Inspection (damage and orientation)
BCG-4.2 Gas Ring Efficiency Test
Carrier BCG-5.1 Visual Inspection (exterior finish)
BCG-5.2 Carrier 3-Bore Inspection (chrome lining, tooling marks, roughness)
BCG-5.3 Carrier Length
BCG-5.4 Carrier Profile
BCG-5.5 Bolt Shoulder Diameter
BCG-5.6 Gas Ring Run Diameter
BCG-5.7 Bolt Tail Run Diameter
BCG-5.8 Carrier/Key Magnetization
Gas Key BCG-6.1 Visual Inspection (damage, chrome lining, exterior finish)
BCG-6.2 Gas Key Bore Diameter
BCG-6.3 Gas Key Alignment Verification
BCG-6.4 Gas Key Leak Test
BCG-6.5 Gas Key Screw Inspection
BCG-6.6 Gas Key Screw Reverse Torque Test
BCG-6.7 Gas Key Fluid Path Verification
Cam Pin BCG-7.1 Cam Pin Diameter
BCG-7.2 Cam Pin Firing Pin Bore Diameter
BCG-7.3 Cam Pin Magnetization
Firing Pin and Retainer BCG-8.1 Visual Inspection (tip damage, chrome finish)
BCG-8.2 Firing Pin Movement Test
BCG-8.3 Firing Pin Straightness
BCG-8.4 Firing Pin Protrusion Depth
BCG-8.5 Firing Pin/Retainer Magnetization

Receiver Sets

Component ID Description
Lower LR-1.1 Safety Selector Hole Diameter
LR-1.2 Hammer Pin Hole Diameter
LR-1.3 Trigger Pin Hole Diameter
LR-1.4 Takedown Pin Hole Diameter
LR-1.5 Pivot Lug Hole Diameter
LR-1.6 Takedown Pocket Width
Upper UR-1.1 Pivot Lug Hole Diameter
UR-1.2 Takedown Lug Hole Diameter

Small Components

Component ID Description
Buffer System BS-1.1 Buffer Weight (as applicable)
BS-1.2 Uncompressed Spring Length (as applicable)
BS-1.3 Compressed Length (BATCH; as applicable)
Gas Block GB-1.1 Gas Block Journal Bore Diameter
GB-1.2 Gas Block Outflow Bore Diameter
Gas Tube GT-1.1 Gas Tube Ferrule/Flange Diameter
GT-1.2 Gas Tube Cap Diameter
GT-1.3 Gas Tube Bore Diameter
Trigger Pin HTP-1.1 Pin Diameter (BATCH)
HTP-1.2 Pin Length (BATCH)
Safety Selector SS-1.1 Selector Barrel Diameter

Final Assembly

Component ID Description
Barrel BLD-1 Headspace Verification (bolt)
BCG BLD-2 Gas Key/Receiver Gap
BLD-3 Gas Key/Gas Tube Alignment (correct as necessary)
Bolt Catch BLD-4 Bolt Catch Lift (troubleshoot and correct as necessary)
BLD-5 Bolt Catch Finger Position
Charging Handle BLD-6 Charging Handle Hold Test (replace CH/lower as necessary)
Fire Control Group BLD-7 Safety Selector Function Test
BLD-8 Trigger Function Test (hone sear/hook surfaces as necessary)
Gas Block BLD-9 Gas Block/Gas Port Alignment (visual with borescope and gas system illuminator)
Magazine Catch BLD-10 Magazine Catch Hangup (correct as necessary)
BLD-11 Function Check (using 10 brands of magazine)
Receivers BLD-12 Upper/Lower Receiver Gap
BLD-13 Takedown Pocket/Lug Gap
Assembly BLD-14 Dry Fire Function Check (troubleshoot/correct as necessary)
BLD-15 Live Fire Function Check (troubleshoot/correct as necessary)
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